Lean Six Sigma Black Belt - Course content

 

  Course Content Learning enablers
Introduction
  • Introduction to Lean and Six Sigma
  • History and Evolution of Six Sigma
  • Lean vs Six Sigma
  • Why Six Sigma?
  • Six Sigma team structure
  • Introduction to DMAIC
  • DMAIC vs DMADV
  • Pre-requisites to implementing DMAIC
  • Videos
  • Team activities 
Define
  • Objective of Define phase
  • Identifying Problem areas in organizations
  • Gathering VOC
  • Categorizing and prioritizing VOC
  • Deriving CTQs
  • How to write an effective Project Charter?
  • SIPOC
  • Process mapping
  • GRPI
 
  • Videos
  • Team activities
Lean
  • Objective of Lean
  • 3M - Muda, Mura, Muri
  • Value Stream Mapping
  • Cycle Time Analysis
  • 5S technique
  • Kanban
  • Kaizen
  • Just-In-Time
  • Gemba
  • Heijunka
  • Jidoka
 
  • Videos
  • Team activities
Measure
  • Objective of Measure phase
  • Types of data 
  • Population vs sample
  • Confidence Level and Confidence Interval
  • Sample size calculation 
  • Sampling methodologies 
  • Chance vs assignable causes of variation 
  • Measurement System Analysis (MSA) 
    - GAGE R&R
    - Attribute Agreement Analysis
  • Data Collection Plan 
  • Collecting reliable data
  • Distributions
    - Normal distribution
    - Binomial distribution
    - Poisson distribution
    - Exponential distribution
  • Test for normality
  • Identifying the appropriate distribution
  • Data transformation
    - Box-Cox transformation
    - Johnson family of transformations
  • Process baselining
    - Cp, Cpk
    - Pp, Ppk
    - DPMO
  • Sigma Level calculation
 
  • Videos
  • Team activities
  • Minitab exercises
Analyze
  • Objectives of Analyze phase
  • Revisiting lean concepts
  • Fishbone diagram 
  • 5-Why analysis
  • Type 1 and Type 2 errors
  • Hypothesis Testing
    - Parametric tests (Mean and Std Dev)
    - Non-parametric tests (Median and Std Dev)
  • Correlation
    - Pearson
    - Spearman
  • Regression
    - Simple Linear and Multiple Linear regression
    - Non-linear regression
 
  • Videos
  • Team activities
  • Minitab exercises
Improve
  • Objectives of Improve phase
  • Generating improvement ideas
  • Shortlisting/ selecting ideas
  • Refining ideas
  • Testing/ piloting ideas
  • Dealing with and managing resistance
  • Change Management
  • RoI calculation
  • Implementing ideas
 
  • Videos
  • Team activities
Control
  • Objectives of Control phase
  • Control plan
  • Statistical Process Control (SPC)
    - Control charts for continuous data
    - Control charts for discrete data
  • Lessons learned
  • Project handover
  • Project closure
 
  • Videos
  • Team activities
  • Minitab exercises

Case Studies 
&
live interactions

  • Case study (Product organization)
  • Case study (Service organization)
  • Practitioner Point of View on how Six Sigma was implemented in their organization and the benefits derived
 

Contact us

support@successinfinite.com
+91 84272 84954
www.successinfinite.com
 Chennai, Tamil Nadu
   
   
   

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